Composites Manufacturing
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Fabrum designs and manufactures all types of composite products utilising proprietary machining techniques. We use purpose-built CNC machining equipment suited to the high-tolerance manufacture of tube and plate composite components.

We specialise in complex solutions requiring bonding and intricate machining details. We are able to bond metal inserts made from titanium, aluminium, stainless steel or copper onto composite components.

All moulds and mandrels are made in-house, reducing time and cost for clients.

Fabrum Solutions produces highly engineered designs that utilise the unique properties of composite materials. Our designs can use simple composites, such as e-glass, or more complex composites, such as carbon fibre and Kevlar, to achieve a superior product to metals or unreinforced plastics.

Our manufacturing facility is equipped with a variety of composite processing techniques, including vacuum bagging, infusion, RTM and winding.

Our manufacture of composite products is complemented by our waterjet profiling services, which can further refine and process composite products.

Want more information on our composite service?

We are able to Waterjet cut or machine to your specifications. Plate can also be made to order, with custom material requirements possible. We can mix varieties of Glass, Carbon, and Kevlar fibre to achieve your desired structural properties at the lowest price. We manufacture Quasi-isotopic G10 Material to order.

We manufacture carbon and glass fibre tubes to your specification from a range of standard sizes.

Material can be altered throughout the thickness of the tube to give the required results. Precision grinding and machining is available if required, from our in-house facilities.

We also make tubes to custom sizes, with little restriction on size.

We offer a full machining and fabrication service to enable us to construct product from a combination of tube, plate and specialist mouldings. Contact us to find out how we can help.

COMPOSITES MANUFACTURING PROFILING CASE STUDIES

Joining Composites to Non-Composite Parts


Joining Composites to Non-Composite PartsFabrum Solutions has perfected techniques required to join composites to non-composite parts for use in cryogenic applications, ensuring device integrity when operated at up to 4K and 6 part pressure.

Manufacturing Complex Components


Manufacturing Complex ComponentsFabrum Solutions manufactures a large number of tubes and plates into complex and specific shapes.

Fabrum uses a number of processes to manufacture complex shapes, including waterjet profiling, CNC milling, drilling and assembly. All moulds and jigs are manufactured in-house.

The associated image, a CNC machine guard, was made by Fabrum using a single moulding process and was cut into three pieces using waterjet profiling, enabling the production of accurately fitting parts.

Beam Tube


Beam TubeFabrum Solutions manufactured this beam tube for use in a semiconductor doping line in Japan. Its key features include a detailed o-ring groove for a vacuum surface and one-piece carbon fibre construction, with very high tolerance manufacturing.

Inspection Robot


Inspection RobotFabrum Solutions collaborated with Invert RoboticsTM by providing carbon fibre components to support their development of“the world’s most advanced robot for the internal inspection of stainless steel storage tanks”.

Fabrum was responsible for the “design for manufacture” and manufacturing of the carbonfibre chassis and track plate for this robot, as well as all of the bespoke suspension components.

Composite Tube and Plate Manufacturing


Composite Tube and Plate ManufacturingFabrum Solutions provides OEM contract manufacturing of glass and carbon composite tube and plate,requiring intricate machining details and surface finishing, for international customers.

Fabrum offers medium and high production volumes of high tolerance cylindrical grinding and CNC milling of complex components in composite materials.

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New Zealand

sales@fabrumsolutions.com

128a Waterloo Road, Hornby

Christchurch 8042

+64 3 982 2810 or 0508FABRUM

U.s.

John@fabrumsolutions.com

PO Box 2263, Malta, New York 12020

Europe

sales@fabrumsolutions.com

2 Rue des Murailles 38170
Seyssinet-Pariset, France



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